Repower · 2.5hp to 20hp

New motor on the transom, no shop appointment.

Repowering a tender, a jon boat or a small aluminum hull doesn’t need shop time. Pick the engine, we ship it, and you bolt it on.

The short version: Mercury portable outboards from 2.5hp to 20hp, shipped anywhere in Canada with the full 3-year factory warranty. Order before noon PST and it usually leaves the same day. Liftgate delivery included, and a free 1L bottle of Mercury engine oil with every gas outboard ($40 Value).

Already know the horsepower and shaft length? Go straight to the lineup and check out. Not sure? The Outboard Finder takes about a minute.

Range 2.5 to 20hp
Order by noon PST Ships today
Warranty 3 years
Liftgate Included
Engine oil 1L included
Is it time?

Four signs your portable is done

A portable outboard rarely fails all at once. It gets harder to live with, one season at a time.

01

Starting is a workout

Six pulls on a cold morning, or a choke routine only you understand. Modern EFI models start on the first or second pull, cold, without priming.

02

Parts are getting scarce

Once a carburettor kit or an impeller takes weeks to source, every small repair becomes a decision about the whole engine.

03

You’re mixing oil

Two-stroke premix means fuel calculations, smoke, and a motor most marinas would rather you ran quietly. FourStroke removes all three.

04

Repairs are stacking up

Two or three bills in a season on an engine past its warranty is usually the point where a new one costs less over the next five years.

What changes

Old two-stroke against a current FourStroke

  Older two-stroke Current Mercury FourStroke
Fuel Premix, oil measured every fill Straight unleaded, oil in the sump
Starting Choke, prime, repeat pulls when cold EFI on 9.9, 15 and 20hp. No priming, no choking
Noise Loud enough to end a conversation Quiet enough to talk over at trolling speed
Smoke and smell Visible exhaust, oil on the water Clean burn, no blue haze
Warranty Long expired 3 years, plus a separate 3-year corrosion warranty
Restricted water Barred from some lakes Meets current emissions standards

Prefer no fuel at all? The Avator 7.5e delivers thrust comparable to a 3.5hp FourStroke with more torque at low speed, and there’s no oil, no fogging and no pull start.

Sizing the replacement

What shaft length do I need?

This is the one that costs people money on a repower. Don’t assume the old motor was right, because plenty aren’t, and a wrong shaft is the most common reason a repower gets returned.

Measure your transom from the top centre, where the motor clamps on, straight down to the bottom of the hull.

Transom height to shaft length
Your transom height Shaft Model code
15 to 17 inches 15 in short No shaft letter
18 to 22 inches 20 in long L
23 inches and over 25 in extra-long XL

Measure where the outboard will mount, not at the corner of the hull. If your boat has a notched transom, measure the notch. Between two sizes? Call 1-807-206-0032 before you order.

Two more things to check

Your capacity plate. It sets the maximum horsepower and weight for your hull. Most people are better served by the smallest engine that does the job than the largest the plate allows, because weight on the transom changes how a small boat sits and handles.

Tiller or remote. If your boat is rigged for remote steering and controls, the new engine has to match. The model code tells you: H for tiller handle, RC for remote. M is manual start, E is electric.

So a 15MLH is 15hp, manual start, long shaft, tiller handle.

How it works

From order to on the water

  1. Pick your engine

    Browse by horsepower, shaft length and starting mechanism, or call 1-807-206-0032 and we’ll size it with you on the call. The full walkthrough is on How to Order.

  2. It ships the same day

    Order before 12:00 PM PST on a business day and your engine usually leaves the same day. Transit runs 1 to 4 business days in BC and Alberta, 3 to 5 across the prairies, and 5 to 8 to Ontario, Quebec and Atlantic Canada. Full transit table.

  3. It arrives at the curb

    Liftgate delivery is included at no extra charge, so the crate comes down to ground level without a dock or a forklift. A signature is required, and there’s a two-minute inspection worth doing before you sign.

  4. We register the warranty

    We email you a digital warranty card after your order ships. Send it back and we file it with Mercury Marine on your behalf. Coverage is valid at any authorized Mercury service centre in Canada.

Repowering something bigger than 20hp?

We specialise in portables. For 25hp to 600hp Mercury engines, including removal, rigging and a water test, our sister company Inlet Marine runs a full-service Mercury dealership in Port Moody, BC.

Common questions

About repowering

Will a new Mercury bolt onto my existing transom?

Almost always, provided the shaft length is right. Portable outboards clamp to a standard transom, so the fit question is shaft length rather than mounting pattern. Measure before you order, and call us if you’re between sizes.

Can I keep my old propeller?

Usually not. Prop shaft splines, pitch and diameter vary between engines and generations. Every new Mercury portable ships with a propeller matched to it.

What about my old controls and cables?

Tiller-handle engines need nothing. If your boat is rigged for remote steering, control compatibility depends on the engine and the existing rigging. Call 1-807-206-0032 before you order.

Do I need a bigger battery for electric start?

Electric-start models need a battery, and the manual specifies the minimum cranking amps. Manual-start models need none, which is one reason they stay popular on tenders.

What do I do with the old motor?

That one is yours to solve. Many marinas and scrap dealers take old outboards, and a running two-stroke often has resale value even when it’s no longer the engine you want.

How fast can I have it?

Order before noon PST on a business day and it usually ships the same day. See transit times by province.

Still before noon?

Order today, and it leaves today.

Mercury portable outboards from 2.5hp to 20hp, shipped anywhere in Canada with liftgate delivery included.

1-807-206-0032
support@mercuryoutboards.ca
Monday to Friday, 8:00 AM to 4:00 PM PST